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脈沖除塵器應用及特點是什么?

脈沖除塵器是在袋式除塵器的基礎(chǔ)上改進的新型脈沖除塵器,綜合了分室反吹各種脈沖噴吹除塵器的優(yōu)點,克服了分室清灰強度不夠,進出風分布不均等缺點,擴大了應用范圍。

Pulse dust collector is a new type of high-efficiency pulse dust collector that is improved on the basis of bag dust collector. It combines the advantages of various pulse jet dust collectors with chamber backflow, overcomes the shortcomings of insufficient cleaning intensity and uneven distribution of inlet and outlet air in the chamber, and expands the application range.

脈沖除塵器是當含塵氣體由進風口進入除塵器,碰到進出風口中間的斜板及擋板,氣流便轉(zhuǎn)向流入灰斗,同時氣流速度放慢,由于慣性作用,使氣體中粗顆粒粉塵直接流入灰斗。起預收塵的作用,進入灰斗的氣流隨后折而向上通過內(nèi)部裝有金屬骨架的濾袋粉塵被捕集在濾袋的外表面,凈化后的氣體進入濾袋室上部清潔室,匯集到出風口排出,含塵氣體通過濾袋凈化的過程中,隨著時間的增加而積附在濾袋上的粉塵越來越多,增加濾袋阻力,致使處理風量逐漸減少,為正常工作,要控制阻力在一定范圍內(nèi)(140--170毫米水柱),一旦超過范圍必須對濾袋進行清灰,清灰時由脈沖控制儀順序觸發(fā)各控制閥開啟脈沖閥,氣包內(nèi)的壓縮空氣由噴吹管各孔經(jīng)文氏管噴射到各相應的濾袋內(nèi),濾袋瞬間急劇膨脹,使積附在濾袋表面的粉塵脫落,濾袋恢復初始狀態(tài)。清下粉塵落入灰斗,經(jīng)排灰系統(tǒng)排出機體。由此使積附在濾袋上的粉塵周期地脈沖噴吹清灰,使凈化氣體正常通過,保證除塵系統(tǒng)運行。

Pulse dust collector is a dust containing gas that enters the dust collector through the air inlet. When it first touches the inclined plate and baffle in the middle of the air inlet and outlet, the airflow turns to flow into the ash hopper. At the same time, the airflow speed slows down, and due to the inertia effect, the coarse dust particles in the gas directly flow into the ash hopper. As a pre dust collector, the airflow entering the ash hopper is then folded upwards and captured on the outer surface of the filter bag through the filter bag with a metal skeleton inside. The purified gas enters the upper cleaning room of the filter bag room and gathers at the air outlet for discharge. During the purification process of the dust containing gas through the filter bag, as time goes on, more and more dust accumulates on the filter bag, increasing the resistance of the filter bag and causing the processing air volume to gradually decrease. To ensure normal operation, the resistance must be controlled within a certain range (140-170 millimeters of water column). Once it exceeds the range, the filter bag must be cleaned. During the cleaning process, the pulse control instrument sequentially triggers each control valve to open the pulse valve, and the compressed air in the air bag is blown through the blowing pipe. Each hole is sprayed into the corresponding filter bag through a Venturi tube, and the filter bag rapidly expands, causing the dust accumulated on the surface of the filter bag to fall off, The filter bag is restored to its initial state. Dust is cleared and falls into the ash hopper, which is then discharged from the body through the ash discharge system. As a result, the dust accumulated on the filter bag is periodically pulse sprayed to clean the dust, allowing the purified gas to pass through normally and ensuring the operation of the dust removal system.

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一、應用

1、 Application

脈沖除塵器采用分室離線脈沖清灰技術(shù),克服了反吹風清灰和一般脈沖清灰各自的缺點,清灰能力強,除塵效率高,排放濃度低,漏風率小,能耗低,占地面積少,運行可靠平穩(wěn)。該系列除塵器特別適合以下場合:電石爐除塵,鐵合金廠各種電爐除塵;鋼鐵廠煙氣凈化;燃煤鍋爐及電廠小型鍋爐除塵;垃圾焚燒爐除塵;冶煉廠的高溫煙氣除塵;鋁廠煙氣凈化;水泥廠旋窯窯尾、窯頭除塵;碳黑廠尾氣除塵等。其應用領(lǐng)域以高溫、較大煙氣量為特色。

The pulse dust collector adopts chamber offline pulse cleaning technology, which overcomes the shortcomings of reverse air cleaning and general pulse cleaning. It has strong cleaning ability, high dust removal efficiency, low emission concentration, low air leakage rate, low energy consumption, small footprint, and reliable and stable operation. This series of dust collectors is particularly suitable for the following occasions: dust removal from calcium carbide furnaces, and dust removal from various electric furnaces in ferroalloy factories; Steel plant flue gas purification; Dust removal for coal-fired boilers and small boilers in power plants; Dust removal from garbage incinerators; Dust removal of high-temperature flue gas in smelters; Aluminum plant flue gas purification; Dust removal at the tail and head of rotary kilns in cement plants; Carbon black plant exhaust dust removal, etc. Its application field is characterized by high temperature and large smoke volume.

二、特點

2、 Characteristics

1、采用分室停風脈沖噴吹清灰技術(shù),克服了常規(guī)脈沖除塵器和分室反吹除塵器的缺點,清灰能力強,除塵效率高,排放濃度低,漏風率小,能耗少,鋼耗少,占地面積少,運行穩(wěn)定可靠,經(jīng)濟效益好。適用于冶金、建材、水泥、機械、化工、電力、輕工行業(yè)的含塵氣體的凈化與物料的回收。

1. The use of chamber stop pulse jet cleaning technology overcomes the shortcomings of conventional pulse dust collectors and chamber backflow dust collectors. It has strong cleaning ability, high dust removal efficiency, low emission concentration, low air leakage rate, low energy consumption, low steel consumption, small footprint, stable and reliable operation, and good economic benefits. Suitable for the purification of dusty gases and material recovery in industries such as metallurgy, building materials, cement, machinery, chemical engineering, power, and light industry.

2、由于采用分室停風脈沖噴吹清灰,噴吹一次就可達到徹底清灰的目的,所以清灰周期延長,降低了清灰能耗,壓氣耗量可大為降低。同時濾袋與脈沖閥的疲勞程度也相應減低,從而成倍地提高濾袋與閥片的壽命。

2. Due to the use of chamber stop pulse jet cleaning, the purpose of thorough cleaning can be achieved by spraying once. Therefore, the cleaning cycle is extended, reducing the energy consumption of cleaning, and the compressed air consumption can be greatly reduced. At the same time, the fatigue level of the filter bag and pulse valve is correspondingly reduced, thereby doubling the service life of the filter bag and valve plate.

3、檢修換袋可在不停系統(tǒng)風機,系統(tǒng)正常運行條件下分室進行。濾袋袋口采用彈性漲圈,密封性能好,牢固可靠。濾袋龍骨采用多角形,減少了袋與龍骨的磨擦,延長了袋的壽命,又便于卸袋。

3. Maintenance and bag replacement can be carried out in separate rooms without stopping the system fan and under normal operating conditions of the system. The opening of the filter bag adopts an elastic expansion ring, which has good sealing performance and is firm and reliable. The filter bag keel adopts a polygonal shape, reducing friction between the bag and the keel, extending the life of the bag, and making it easy to unload the bag.

4、采用上部抽袋方式,換袋時抽出骨架后,臟袋投入箱體下部灰斗,由人孔處取出,改善了換袋操作條件。

4. Adopting the upper bag extraction method, the framework is removed during bag replacement, and the dirty bag is put into the lower ash hopper of the box, which is taken out from the manhole, improving the bag replacement operation conditions.

5、箱體采用氣密性設(shè)計,密封性好,檢查門用優(yōu)良的密封材料,制作過程中以煤油檢漏,漏風率很低。

5. The box adopts an airtight design with good sealing performance. The inspection door is made of excellent sealing materials, and kerosene is used to detect leaks during the production process, resulting in a low air leakage rate.

6、進、出口風道布置緊湊,氣流阻力小。

6. The layout of the inlet and outlet air ducts is compact, with low airflow resistance.

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